The Mach-1 Quick Change Tooling System
The MACH-1 Quick Change Tooling System is a complete, cost-effective precision tool change system designed to increase efficiency and productivity on your knee mills & bed mills. The system was designed to upgrade milling machines with R8 spindles that utilize inexpensive R8 Tooling.
Chip to Chip — Nothing’s Quicker
With the Mach-1 system, tool changes that once took several minutes can now be accomplished in seconds. Increase productivity and profits with the Mach-1 Quick Tool Change System.
Mach-1 System Benefits:
- Installs on new or existing milling machines
- Change tools in seconds
- Uses your existing tooling
- Maintains tool length offsets between collet changes
- Provides increased accuracy and repeatability
- Handles light and heavy milling operations
- Ergonomic design reduces operator fatigue
- Maintenance-free system
- Full-size R8 tool holders that accept double-ended tools
- Includes five year warranty
Our patented² Collet Closer allows for preset tooling that maintains the tool length offset to work piece zero. This enables collets to be changed as quickly as solid tool holders with a greater range in sizes and higher precision of collets. A durable preset die spring ensures this precision is repeatable and reliable with every tool change.
The MACH-1 system patented³ drive collar is engineered with the most rigid R8 tool holders and can handle heavy milling operations with ease.
The Mach-1 System can be installed on new or existing R8 style vertical knee mills and bed mills. To install the Mach-1 system simply remove the drawbar of your mill and replace it with the Mach-1 system drawbar.
This simple design has been increasing productivity for our customers for over 10 years. With a 5 year warranty, the Mach-1 patented drawbar has the longest warranty in the industry
How The System Works
The MACH-1 System uses a special drawbar assembly that has a patented tool-holder locking mechanism. The locking mechanism uses a 600 lb. preset die spring coupled with a hardened and ground ball coupling. The design ensures the same forces are exerted with every tool change and provides maximum repeatability and reliability.
The special drawbar assembly replaces your existing machine's drawbar and installs directly into the R-8 spindle. Tool changes are accomplished by pushing back on the quill handle. This action uses the mechanical advantage of the rack and pinion (quill and quill handle) to release the balls in the coupling. A 1/4" stroke is all it takes to change tools. The MACH-1 System is maintenance free. No parts rotate when you change collets or tool holders. It doesn't need air, lubrication, or any other scheduled maintenance.
Tool Change Steps
Once you have installed your MACH-1 Quick Change Tooling System, you can use these three simple steps for tool changes:
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Step 1 Insert tool holder into spindle |
Step 2 |
Step 3 |
Mach-1 Quick Change Tooling Packages
Mach-1 offers several versions of quick change tool packages to upgrade your R8 style milling machine to the speed of Mach-1 tooling.
Complete Packages
The Mach-1 for Two-Axis Milling Machines
The Mach-1 Complete Two-Axis Package includes everything you need to upgrade your milling machine to the Mach-1 Quick Change Tool System, along with a full set of R8 collets, collet closers, tool holders, hardware and a tool tray. An illustrated reference manual and an online video guide you step-by-step through the installation process. The manual also has illustrated instructions for operating the MACH-1 system with a wide range of tooling.
The Mach-1 for Three-Axis Milling Machines
The Mach-1 is ideally suited to enhance three axis milling machines due to the combination of speed and repeatable Z axis offsets created by precision collets and collet closers. The Mach-1 Complete Three-Axis Package contains everything the two axis package does with a special modification for three axis machines
Step Pulley Package
The Mach-1 Complete Step Pulley Package contains the same components as the two-axis package with an actuator cap that allows the full use of the back gear lever.
The Mach-1 Start-Up Package
The Mach-1 Start-up Package contains the basic components and hardware that you need to upgrade your milling machine to the speed of Mach-1 Tooling.
For more information about the Mach-1 Tool Change System, call 978.922.0268 or email us.